BKD Clutch and DMF Change

[dk92]

BKD DMF and Clutch.jpgBKD pressure plate.jpgBKD DMF and Clutch 2.jpg

After some swearing trying to get the drive shaft coupling attached to the gearbox on the drivers side off, I changed the clutch on my BKD engine. 208k miles and I believe it is the original from factory. I was getting some clutch slip under heavy acceleration. Pressure plate doesn't look fantastic, but I expected more wear on the clutch its self?

[dk92]

Have a slight problem...

So the Car won't move when the engine is on and I try to engage the gears, just makes a horrible noise. Lifted the car on axle stands to see if drive shaft was at fault but wheels spin as you'd expect in 1st gear/reverse.
Car also moves in 1st gear backwards when the engine/handbrake are off..
Any suggestions?

[Crasher]

What is the VIN and the make/part number of the kit you fitted? Did you fit a new concentric release bearing and does the pedal action feel correct?

[dk92]

2290 601 009 Sachs

Fitted a new Slave cylinder, yes. Pedal feels spongy, no matter how much I bleed. There's a little resistance but not loads.

[dk92]

What is the VIN and the make/part number of the kit you fitted? Did you fit a new concentric release bearing and does the pedal action feel correct?

Sorry don't have the vin to hand, it's a BKD 2007 16v 2.0 TDI.

[dk92]

Update: Took the gear box off - The clutch plate fits the shaft.

Somethings rubbed against the inside of the gearbox slightly and has Caught it (see pic)Gearbox.jpg


The pressure plate is correct Pressure Plate.jpg

Flyhweel also correct? Flywheel.jpg

[Crasher]

Pm me the reg, I can’t check the Sachs numbers until the morning as there is something wrong with my password after a systems upgrade, quelle surprise!

[dk92]

Also noticed this pin is moveable on the plate, surely that’s defective?

Have PM’d you mate. Thanks.

[Crasher]

Is it labelled as a Sachs “EXTEND” system? I can dig deeper when I get Tec Doc working again.

[dk92]

Is it labelled as a Sachs “EXTEND” system? I can dig deeper when I get Tec Doc working again.

That’s all it’s got on the box