My Passat has recently passed the 100 000 mile mark & since I am sceptical about the ability of any oil to last for “life” decided it should be changed as is my usual practice.

As some difficulty was experienced in collecting together the correct materials, tools & information prior to commencing this job it was thought the information might be useful to others…

VW Passat B5 (1997 – 2005) - Gearbox Oil Change

Passat 1.9 TDI (130) with 5 Speed Manual Gearbox

Gearbox Type: FHN

Oil Capacity: 2.5 Litres

Gear Oil Specification: 75w/90 Synthetic

VW part number: G O52 911 A2

Drain plug key: M16 tamperproof spline bit (i.e. 16mm with 12 points & hole for security pin)
(NB Draper tool number 63476 is made for this & has a ˝” drive)

Fill plug key: 17mm Allen key (i.e. hexagon)

Torque wrench setting
(Drain & Filler plugs): 25Nm