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Thread: T5 AXE 7H Caravelle advice required

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  1. T5 AXE 7H Caravelle advice required 
    #1
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    Last summer the Aircon gave up and I have only just got around to scanning it - Any ideas please for a DIYer

    I know about the door lock - so igniore that

    I always have to charge the battery up via mains so whats up with this? again DIYer ideas for me

    Also I have unplugged the internal alarm sensors - so ignore that too.

    Also last year the engine temp dial would drop out occaisionally but it ok now?

    Beer tokens on offer for anyone who can help get this working normally again.....Paypal gift ok?



    Monday,01,June,2020,16:23:50:53651
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
    VCDS Version: 17.1.0.0
    Data version: 20170106 DS267.0
    Ross-Tech: Home


    VIN: WV2ZZZ7HZ4H039051 License Plate:


    Chassis Type: 7H (7H - VW Transporter/Multivan (2003 > 2010))
    Scan: 01 02 03 08 09 0B 0D 15 16 17 18 19 1C 22 2D 37 45 46 47 56
    57 6E 76 77 78 7D

    VIN: WV2ZZZ7HZ4H039051 Mileage: 171390km-106496miles
    -------------------------------------------------------------------------------
    Address 01: Engine Labels: Redir Fail!
    Part No SW: 070 906 016 A HW: 028 101 073 3
    Component: R5 2,5L EDC 0000SG 5282
    Revision: 12345678 Serial number: VWZ7Z0C8174341
    Coding: 0001072
    Shop #: WSC 02756 785 00200
    VCID: 0E13C81D1A86F6314D-5140

    2 Faults Found:
    16502 - Engine Coolant Temp. Sensor (G62)
    P0118 - 000 - Signal too High - Intermittent
    Freeze Frame:
    RPM: 1848 /min
    Torque: 280.0 Nm
    Speed: 9.0 km/h
    Load: 73.7 %
    Voltage: 14.14 V
    Bin. Bits: 00000100
    Temperature: 47.7°C
    Temperature: 41.4°C

    18357 - Control Module 2 for Coolant Fan
    P1949 - 000 - Defective - Intermittent
    Freeze Frame:
    RPM: 798 /min
    Torque: 84.0 Nm
    Speed: 3.0 km/h
    Load: 0.0 %
    Voltage: 14.29 V
    Bin. Bits: 00000100
    Temperature: 12.6°C
    Duty Cycle: 12.4 %

    Readiness: 0 0 X X X

    -------------------------------------------------------------------------------
    Address 03: ABS Brakes Labels: 7H0-907-37x-ESP-F.lbl
    Part No: 7H0 907 379 F
    Component: ESP FRONT MK25 0104
    Coding: 0006187
    Shop #: WSC 02756 785 00200
    VCID: 387F4EC54882188137-5124

    No fault code found.

    -------------------------------------------------------------------------------
    Address 08: Auto HVAC Labels: Redir Fail!
    Part No: 7H0 820 045 G
    Component: CLIMA/AC 0101
    Shop #: WSC 00000 000 00000
    VCID: 29599B818328B109B8-5140

    3 Faults Found:
    00668 - Supply Voltage Terminal 30
    002 - Lower Limit Exceeded - Intermittent
    01299 - Diagnostic Interface for Data Bus (J533)
    014 - Defective
    01330 - Central Control Module for Central Convenience (J393)
    004 - No Signal/Communication - Intermittent

    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. Labels: 7H0-937-049.lbl
    Part No: 7H0 937 049 K
    Component: BORDNETZ SGVER 1.0 1901
    Coding: 0000101
    Shop #: WSC 02756 785 00200
    VCID: 3A7B54CD768E0A91C1-5124

    3 Faults Found:
    01598 - Drive Battery Voltage
    002 - Lower Limit Exceeded
    00538 - Reference Voltage
    014 - Defective
    01117 - Generator Terminal DF Load Signal
    008 - Implausible Signal

    -------------------------------------------------------------------------------
    Address 15: Airbags Labels: 6Q0-909-605-VW5.lbl
    Part No: 1C0 909 605 F
    Component: 13 AIRBAG VW61 0R0S 0003
    Coding: 12595
    Shop #: WSC 02756
    VCID: 275D9DB9C53C8779AE-5124

    1 Fault Found:
    00532 - Supply Voltage B+
    07-10 - Signal too Low - Intermittent

    -------------------------------------------------------------------------------
    Address 17: Instruments Labels: 7Hx-920-xxx-17.lbl
    Part No: 7H5 920 960 K
    Component: KOMBI+WEGFAHRSP VDO V01
    Coding: 07412
    Shop #: WSC 00000
    VCID: 39794BC123880189C8-5124
    WV2ZZZ7HZ4H039051 VWZ7Z0C8174341

    No fault code found.

    -------------------------------------------------------------------------------
    Address 18: Aux. Heat Labels: 7H0-819-008.lbl
    Part No: 7H0 815 071 C
    Component: Standheizung 0206
    Shop #: WSC 00000 000 00000
    VCID: 285F9E8598228801A7-5124

    No fault code found.

    -------------------------------------------------------------------------------
    Address 19: CAN Gateway Labels: 6N0-909-901-19.lbl
    Part No: 6N0 909 901
    Component: Gateway K<->CAN 0001
    Coding: 00006
    Shop #: WSC 02756
    VCID: 70EFB6E5307280C13F-5124

    No fault code found.

    -------------------------------------------------------------------------------
    Address 45: Inter. Monitor Labels: 7Hx-951-171.lbl
    Part No: 7H5 951 171 A
    Component: Innenraumueberw. 2409
    Coding: 0000012
    Shop #: WSC 00000 000 00000
    VCID: 2D516F91B7C0AD2954-51B6

    1 Fault Found:
    01838 - Transceiver Module 2 for Interior Monitoring (G305)
    004 - No Signal/Communication

    -------------------------------------------------------------------------------
    Address 46: Central Conv. Labels: 7H0-959-433.lbl
    Part No: 7H0 959 433
    Component: Komfortgerát 0003
    Coding: 00078
    Shop #: WSC 00419
    VCID: 70EFB6E5307280C13F-4B00

    Subsystem 1 - Part No: 7H2959802A
    Component: Tőrsteuer.FS KLO 0001

    Subsystem 2 - Part No: 7H2959801A
    Component: Tőrsteuer.BF KLO 0001

    2 Faults Found:
    01135 - Interior Monitoring Sensors
    36-10 - Open Circuit - Intermittent
    00912 - Window Regulator Switch; Front Left (E40)
    27-10 - Implausible Signal - Intermittent

    End-------------------------(Elapsed Time: 06:15)--------------------------
     
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  2. Re: T5 AXE 7H Caravelle advice required 
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    I would suspect the radiator/condenser fan is not engaging when the AC is turned on BUT on the T5 you can have a faulty compressor without any codes and this is very common. Make sure the fan comes on with the system in AC mode. Also check the drive coupling has not sheared.
    "I disapprove of what you say, but I will defend to the death your right to say it"

    Evelyn Beatrice Hall (1868-1956)
     
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  3. Re: T5 AXE 7H Caravelle advice required 
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    thanks for that, without sounding like a complete dope, could you confirm which fan you refer to please
     
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  4. Re: T5 AXE 7H Caravelle advice required 
    #4
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    The radiator fan which pulls air through the condenser.
    "I disapprove of what you say, but I will defend to the death your right to say it"

    Evelyn Beatrice Hall (1868-1956)
     
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  5. Re: T5 AXE 7H Caravelle advice required 
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    Quote Originally Posted by Crasher View Post
    The radiator fan which pulls air through the condenser.
    Thanks I have just checked this and there are 2 fans spinning when the air con is switched on and they stop when the air con is switched off.

    What would you check next,

    thanks
     
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  6. Re: T5 AXE 7H Caravelle advice required 
    #6
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    Ideally a proper pressure test but if the AC system is not reporting a pressure problem then you need to look at the compressor drive to make sure it is running and that a seized compressor hasn't caused the drive coupling to shear which is its purpose. If the compressor is being driven, there are no codes and the pressure is correct you have to take a gamble and assume it is the compressor and this is a very common failure on the 5 cylinder T5.
    "I disapprove of what you say, but I will defend to the death your right to say it"

    Evelyn Beatrice Hall (1868-1956)
     
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  7. Re: T5 AXE 7H Caravelle advice required 
    #7
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    thanks - I did get the elastic gates couplers changed last year and the AC didnt last more than 2 months after that job!!!
     
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  8. Re: T5 AXE 7H Caravelle advice required 
    #8
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    It is possible to test the compressor using a special electronic tester to measure the modulator current but it is daft money and with experience, you don't need it. You can also change the modulator but we prefer the piece of mind a new Denso unit gives.
    "I disapprove of what you say, but I will defend to the death your right to say it"

    Evelyn Beatrice Hall (1868-1956)
     
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