A4 Quattro Servicing Tasks

[MrBeardy]

Hi. Does anyone know of a list of all the checks and or part replacements that need to be done at the service intervals or after certain mileages? I have been looking for a while but havent had any luck. I have a 1997 1.9tdi avant quattro.

Thanks
Graeme

[a8 tech]

Maintenance list


Order number Type Code First registration

Vehicle identification number Engine code EC Mileage Service consultants

Model name Gear Model year Date



Inspection service 30,000 km



Use the "Strict maintenance procedures" at all times




Electrics OK / completed Not OK Rectified
Front lights - Check function: Side lights, dipped beam, main beam, fog lights, turn signals, hazard warning lights
Rear lights - check function: Brake lights (including 3rd brake light), tail lights, reversing lights, rear fog light, number plate light, turn signals, hazard warning lights
Interior glove compartment light, warning lamps, horn and luggage compartment light: Check function
Read fault memory
Service display: Reset

Vehicle exterior OK / completed Not OK Rectified
Door arrester, lock cylinder and bonnet catch: Grease
Windscreen wiper blade park position: Check, adjust setting angle only if wiper blades "judder"
Windscreen wiper blades: Check for damage - change in consultation with customer

Tyres OK / completed Not OK Rectified
FL wheel: Check condition and wear pattern of tyre; enter tread depth mm
RL wheel: Check condition and wear pattern of tyre; enter tread depth mm
Spare wheel: Check condition, inflation pressure and wear pattern of tyre; enter tread depth mm
RR wheel: Check condition and wear pattern of tyre; enter tread depth mm
FR wheel: Check condition and wear pattern of tyre; enter tread depth mm

Vehicle from below OK / completed Not OK Rectified
Engine, gearbox, final drive, steering, protective bellows: Visual check for leaks and damage
Manual gearbox: Check oil level, top-up with oil if necessary
Engine oil: Drain or extract, renew oil filter
Brake pads/linings: Check thickness of brake pads
Brake system: Visual check for leaks and damage
Track rod ends: Check play, security and boots
Swivel joints: Check swivel joint boots for leaks and damage
Exhaust system: Visual check for leaks, security and damage
Underbody: Visual check for damage, observe loose securing parts and lines.

Engine compartment OK / completed Not OK Rectified
Engine and engine compartment: Visual check for leaks and damage
Engine oil: Replenish (after replenishing top-up to max. mark if necessary), VW standard VW 505 00, VW 505 01; Füllmenge 3,80 litre
Battery: Check
Hydraulics: Check oil level and for leaks, replenish hydraulic oil if necessary
Plenum chamber and water drain valve: Check for soiling and clean if necessary
Air filter: Clean air filter housing and renew filter element
Dust and pollen filter/odour air pollution filter: Renew
Camshaft drive toothed belt: Check for damage, measure width of belt
Changing brake fluid; Never remove strainer from brake fluid reservoir
Fuel filter: Renew

Final checks OK / completed Not OK Rectified
Tyre pressure of both front wheels: Check bar
Tyre pressure of both rear wheels: Check bar
Road test: Perform test






= Additional work with special invoice
OK / completed = OK Not OK = Not OK, please observe maintenance instructions Rectified = The error has been rectified



Notes
Inspection Service
Inspection Service due according to service interval display (non-flexible) Page
– Oil Change Service
(every 12 months or every 15,000 km/10,000 miles) → Chapter
– Inspection Service
(every 30,000 km/20,000 miles, oil change and additional work is included) → Chapter
– Brake fluid change every 2 years
→ Chapter

Notet For petrol engines use oils according to specification -VW 500 00-, -VW 501 01- or -VW 502 00- and for diesel engines oils according to specification -VW 505 00- or -VW 505 01-. The service interval display must then be programmed to non-flexible. (Oil grade 1)
t Only the Inspection Service is available (non-flexible) for vehicles with 1.9 ltr. TDI engine (unit injector). Use oil according to VW standard -505 01- on these engines.

Service → Note Interval Work to be completed Page
In 1 every 12 months All work to be completed, except for jobs marked "X/XX"
In 1 every 12 months In addition to Inspection Service “Work to be completed Audi A4 duo”– Workshop Manual Audi A4 1995 duo; Booklet for duo service providers Edition 10.98; Work to be completed/description of work

In 1 every 30,000 km (20,000 miles) Jobs required every 12 months, including those marked with an X
In 1 every 60,000 km (40,000 miles) Jobs required every 12 months, including those marked with an X/XX
In 1 every 60,000 km (40,000 miles) In addition to Inspection Service:– Toothed belt and tensioning roller for camshaft drive: renewing (4-cyl. TDI engine AHH, up to and incl. model year 1999 -X-)

→ Chapter
– Toothed belt for camshaft drive: checking for damage (2.6 ltr. 2V engines and 2.8 ltr. 2V engines).
→ Chapter
– Toothed belt: renewing, use repair kit (V6 2.7 ltr. engine ASJ, AZR)
→ Chapter
In 1 every 90,000 km (60,000 miles) In addition to Inspection Service:– Toothed belt and tensioning roller for camshaft drive: renewing (4-cyl. TDI engines; except for engine AHH)

→ Chapter
– Toothed belt for camshaft drive: renewing (4-cyl. TDI engine AHH, from model year 2000 -Y-)
→ Chapter
– Toothed belt and tensioning roller for camshaft drive: renewing (4-cyl. TDI engines with unit injector)

→ Chapter
In 1 every 120,000 km (80,000 miles)
or after max. 5 years In addition to Inspection Service:– Toothed belt: renewing, use repair kit (4-cyl. 5V 1.8 ltr. engines up to model year 1997 -V-)

→ Chapter
– Toothed belt: renewing (4-cyl. 5V 1.8 ltr. engines model year 1998 -W- and 1999 -X-)
→ Chapter
–

– Toothed belt: renewing, use repair kit (4-cyl. 5V 1.8 ltr. turbocharged engines up to model year 1999 -X-)
→ Chapter
– Toothed belt and tensioning roller: renewing; checking water pump and renewing if necessary (2.4 ltr. 5V V6 petrol engines up to model year 2000 -Y-)
→ Chapter
– Toothed belt and tensioning roller: renewing; checking water pump and renewing if necessary (2.8 ltr. 5V V6 petrol engines up to model year 2000 -Y-)
→ Chapter
– Toothed belt: renewing; checking water pump and renewing if necessary (V6 2.7 ltr. engines AGB, AZB up to model year 2000 -Y-)
→ Chapter
In 1 every 120,000 km (80,000 miles) In addition to Inspection Service:– V-belt and poly V-belt: renewing (4-cyl. petrol engines ADP, ADR, AEB, AFY, AJL, ANB, APT, APU, ARG)

→ Chapter
– Poly V-belt: renewing (4-cyl. petrol engines AHL, ARM, ANA)
→ Chapter
– Poly V-belt: renewing (V6 petrol engines)
→ Chapter
– Toothed belt: renewing, (4-cyl. 5V 1.8 ltr. turbocharged engines from model year 2000 -Y-)
→ Chapter
– Toothed belt and tensioning roller: renewing (2.4 ltr. 5V V6 petrol engines from model year 2001 -1-)
→ Chapter
– Toothed belt: renewing, use repair kit (V6 2.7 ltr. engines AGB, AZB from model year 2001 -1-)
→ Chapter
– Toothed belt and tensioning roller: renewing (2.8 ltr. 5V V6 petrol engines from model year 2001 -1-)
→ Chapter
– Toothed belt for camshaft drive and toothed belt for injection pump: renewing (V6 TDI engines)
→ Chapter
In 1 every 180,000 km (115,000 miles) In addition to Inspection Service:– Toothed belt for camshaft drive: renewing, (4-cyl. 5V 1.8 ltr. engines from model year 2000 -Y-) → Note

→ Chapter
In 1 → Note
In 2 → Note every 24 months In addition to Inspection Service:– Brake fluid: changing

→ Chapter

1) Service due according to service interval display
2) Up to model year 1999 -X- every 60,000 km/40,000 miles; from model year 2000 -Y- every 90,000 km
3) From model year 1998
4) Up to model year 1997
5) As from model year 2000 -Y- every 180,000 km (115,000 miles) (except for turbocharged engines).

Work to be completed Page
Electrical system
Note: From model year 2000 -Y- the Inspection Service, previously due every 12 months, is no longer required (HST, Chapter 6, Inspection and Maintenance)
Perform oil change service. Perform Inspection Service after 30,000 km/20,000 miles or 2 years
Front lighting - checking operation: side lights, dipped headlights, main beam headlights, fog lights, turn signals, hazard warning lights
Rear lighting - checking operation: brake lights (incl. 3rd brake light), rear lights, reversing lights, rear fog light, number plate lights, turn signals, hazard warning lights, luggage compartment light
Interior lights and glove box lights, warning and indicator lamps, horn: checking operation
Self-diagnosis: interrogating fault memory with fault reader -V.A.G 1551- or -VAS 5051- → Chapter
Service interval display: resetting on models up to and including model year 1999 -X- → Chapter
Service interval display: resetting Inspection Service as from model year 2000 -Y- → Chapter
Vehicle, from outside
Door arresters and lock cylinders: lubricating → Chapter
Rear lid hinges: lubricating → Chapter
X Sun roof: checking operation, cleaning guide rails and spraying with lubricating spray → Chapter
Windscreen wiper/washer system and headlight washer system: checking jet settings and operation → Chapter
Wiper blades in park position: checking → Chapter
Only in the case of “juddering” wiper blades: checking setting angle → Chapter
Wiper blades: checking for damage
Tyres
Tyre on spare wheel: checking condition and wear pattern; entering tread depth → Chapter
Tyre (front left): checking condition and wear pattern; entering tread depth → Chapter
Tyre (rear left): checking condition and wear pattern; entering tread depth → Chapter
Tyre (rear right): checking condition and wear pattern; entering tread depth → Chapter
Tyre (front right): checking condition and wear pattern; entering tread depth → Chapter
Vehicle, from below:
Engine, gearbox, final drive, steering and boots: visual checks for leaks and damage
Engine oil: draining or extracting, changing oil filter → Chapter
X Manual gearbox/final drive: checking oil level, topping up with oil if necessary → Chapter
XX Final drive (automatic gearbox): checking oil level, topping up with oil if necessary → Chapter
Brake system: visual check for leaks and damage → Chapter
Brake pads: checking thickness → Chapter
X Underseal: visual check for damage → Chapter
Exhaust system: visual check for leaks and damage, check that parts are properly secured
Track rod ball joints: checking play, security and boots → Chapter
Swivel joints: checking boots for leaks and damage
Engine compartment
Engine (from above) and engine compartment: visual check for leaks and damage → Chapter
Engine oil: filling up → Chapter
XX Crankcase pressure: checking (V6 TDI engines)
Not required on AFB engine from engine number 154 592 onwards
Not required on AKN engine from engine number 031 890 onwards → Chapter
Battery: checking electrolyte level, topping up with distilled water if necessary → Chapter
Windscreen and headlight washer system: topping up with washer fluid → Chapter
Cooling system: checking antifreeze and coolant level / antifreeze specified value -25°C; actual value (measured value): → Chapter
XX Hydraulic system: checking for leaks, checking hydraulic fluid level and topping up if necessary → Chapter
XX Air cleaner housing and snow strainer: cleaning; renewing filter element → Chapter
XX Spark plugs: renewing → Chapter
Fuel filter: renewing (TDI engines) → Chapter
X Fuel filter: draining water (TDI engines up to and including model year 1999 -X-) → Chapter
X Dust and pollen filter: renewing → Chapter
Poly V-belt: renewing (according to mileage/km) - additional work → Chapter
XX Toothed belt for camshaft drive: checking for damage (2.6 ltr. 2V engines and 2.8 ltr. 2V engines) → Chapter
Toothed belt for camshaft drive: checking for damage, measuring width of toothed belt
(4-cyl. TDI engines up to and including model year 1999 -X-) → Chapter
X Toothed belt for camshaft drive: checking for damage, checking tension, tensioning belt if necessary (V6 TDI engines) - additional work → Chapter
X Toothed belt for injection pump: checking for damage, checking tension, tensioning belt if necessary (V6 TDI engines) - additional work → Chapter
Toothed belt: renewing (according to mileage/km) - additional work
Use additional parts or repair kit if necessary → Chapter
V-belt and poly V-belt: renewing (according to mileage) - additional work → Chapter
Checking that toothed belt was renewed. If toothed belt was not renewed: renewing - additional work
Brake fluid level (depends on brake pad wear): checking → Chapter
Brake fluid: changing (every two years) - additional work
- Note: Never remove strainer from brake fluid reservoir → Chapter
Final jobs
Tyre pressures on all 4 wheels and spare wheel: checking → Chapter
X Headlights: checking settings and adjusting if necessary (ellipsoid headlights) → Chapter
X Headlights: checking settings and adjusting if necessary (gaseous discharge headlight) → Chapter
Audi sticker: entering next service (and date for brake fluid change. Affixing sticker to left side of dash panel or to door post (B-pillar) → Chapter
Road test → Chapter







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[MrBeardy]

Thanks for the quick response mate!